At Stakapal, we hear misconceptions about racking almost daily. Today, we look to separate truth from fiction by tackling four major warehouse racking myths that could be costing you efficiency, space, and safety.
Myth 1: “Cheapest Racking Is the Best Value”
Many businesses believe that the lowest price equates to the best value and just because they have not experienced any issues with their racking, does not mean another company will have the same experience.
In reality, opting for second-hand or low‑grade steel can lead to warping, structural failure, and costly downtime.
Maintenance expenses and replacement costs for inferior systems often surpass the initial savings.
At Stakapal, we use premium steel with powder coating or galvanisation, backed by a comprehensive warranty and inspection service to minimise long‑term costs.
Myth 2: “All Racking Systems Are the Same”
It is easy to assume that one rack fits all needs, but each industry demands specific performance characteristics. Structural differences influence load capacity, durability, and ease of access.
Our bespoke approach includes custom CAD layouts that address the nuances of timber, food production, 3PL, and KBB sectors, alongside tailored accessories like decking and safety barriers.
Myth 3: “You Do Not Need Regular Inspections”
Skipping routine inspections may seem like a cost‑saving measure, but undetected minor damage can lead to catastrophic collapse.
Insurance policies and compliance regulations mandate regular checks.
Stakapal offers Racking Inspections that are carried out by SEMA Approved Racking Inspectors which can be booked annually, complete with detailed reports and repair recommendations to keep your operation running safely.
Myth 4: “Racking Does Not Affect Productivity”
A poorly designed layout forces forklifts into awkward manoeuvres, increasing travel time, equipment wear and racking damage.
Inadequate access can slow down pick rates and order fulfilment.
By designing flow‑optimised aisle widths and offering mezzanine pick‑faces at ergonomic heights, Stakapal ensures your racking system directly contributes to operational efficiency.
Myths... Debunked
Do not let warehouse racking myths undermine your operation. Partner with Stakapal for expert guidance, bespoke design, and professional installation, ensuring you get real value, safety, and productivity.
As a full manufacturing member of SEMA all our racking solutions including Cantilever Racking and Pallet Racking are designed and manufactured following SEMA and Health & Safety at Work 1974 racking regulations.
